In-Line Skates (How Products are Made)
In-line skates were developed in the mid-1980s, but the basic concept of rolling wheels attached to a boot is much older. Earlier roller skates had wheels of wood, plastic, or steel, arranged in pairs. Modernday in-line skates have wheels made out of polyurethane plastic arranged in a line so that the gliding action is much like that of an ice skating blade. Sometimes this type of skate is called a rollerblade, although this is a trademark name and refers only to a specific brand of skates.
People in Scandinavia used ice skates as early as 1000 B.C. These skates were made of bone runners tied to boots, and they were used to travel across frozen lakes. The first roller skate is credited to Belgian inventor Joseph Merlin, who in 1760 demonstrated a pair of skates with small metal wheels. A French inventor named Petitbled patented a roller skate in France in 1819 that was some-thing like today's in-line skates. Petitbled's invention had a straight line of wooden, metal, or ivory rollers attached to a wooden sole. Soon after, Robert John Tyers of London came up with what he called the "rolito," a similar skate with five wheels placed in a row on the bottom of a shoe. Roller skates steadily gained in popularity, and the 1849 French opera "La Prophete" even featured a simulated ice skating scene where the performers used wooden-wheeled in-line skates.
These early skates became less common, however, with the 1863 invention of the "rocking skate" by American James Plimpton. Plimpton's skate had a pair of wheels in front and back, mounted on a rubber-padded plate. Roller skaters were able to skate in curves with the Plimpton skate, quite an advantage over previous models. This style of skate soon became the standard. Other innovations were incorporated: high-topped stiff leather boots were attached to metal plates; moveable parts were added to plates to allow skaters to turn corners; and a pair of wheels was attached to an axle on each assembly. Plastic wheels eventually replaced steel or wooden wheels, and basic design improvements over the years have included use of a rubber toe stop, similar to a front brake, and sturdier assembly.
In the 1980s, hockey players Scott and Brennan Olson of Minneapolis, Minnesota, were looking for a way to modify hockey boots so they could cross-train year round. While rummaging through a sporting goods store, they discovered an in-line skate and decided to improve on the design. They began assembling what would be the first "Rollerblade" in-line skate in the basement of their parents' house. The Olsons' first in-line skate had steel frames and skateboard rubber wheels that were riveted to hockey boots. Their prototype was extremely clunky and heavy, but the basic design prevailed.
Hockey players were the first to seriously use in-line skates. During the summer months, they played roller hockey games in the gym and outside on pavement. Nordic and alpine skiers also began to use in-line skates in their training. Soon the popularity of the skates spread to non-athletes as well. Scott Olson created the company that became Rollerblade, Inc. and improved on several of the in-line skate patents. But competition
Image Pop-UpIn-Line Skates
Parts of In-Line Skates
The modern in-line skate has polyurethane wheels aligned on a strip or truck (chassis) made out of plastic or light aluminum. The truck holds the wheels in place with bolts, and on some models the wheels can be detached and changed. The truck is attached to a molded boot, also made of polyurethane, which holds the buckles (made out of plastic, velcro straps, or cloth laces). Some in-line boot shells are leather or a combination of leather and polyurethane plastic. The brakes are made of hard rubber or polyurethane and are located on the back of the skate.
The boots are designed to provide good ankle support by extending 3-4 inches (7-10 cm) above the ankle joint. The upper and lower portions of the boot are connected on each side of the ankle by a hinge system that allows the ankle to flex. For additional comfort, boots are lined with material that absorbs sweat, usually high-density foam covered with nylon clots. Wheels vary in hardness (durometer) and size (diameter). Generally, the harder the wheels, the faster the skates. Wheels have two ball bearings per wheel that are separated by a spacer of either plastic or metal. Bearings help the wheels spin faster and more freely. The spacer helps prevent the bearings from making contact with each other.
The in-line skate is a product of modern technology. High-grade polyurethane, copolymer plastics, or carbon fiber Kevlar (material used to make bulletproof vests) are used to make the majority of in-line skating shells or boots. Wheels are also made of
The Manufacturing Process
Separate companies worldwide manufacture the individual in-line skate components. For example, manufacturers of skate-board wheels also make in-line skate wheels. Another company makes the boot shell and chassis; another manufacturer provides the braking system. In-line skates are manufactured using an assembly line process whereby all components move down a conveyor belt and are assembled piece by piece.
Making the boot shell
- 1 In-line boot shells are made by a process called injection molding. Urethane plastic is injected into a mold to form the boot shell, much like a ski boot. Dye may be added for color. When the mold has cooled, the injection-molding machine ejects the finished boot.
Inserting the liner
- 2 Soft cloth or plastic foam is cut to various sizes and inserted into the boot shell. The dimensions of the liner should conform to the skater's foot.
Adding the attachments
- 3 The remaining shell cuff (as well as the tongue), metal buckles, and plastic or velcro fasteners are attached to the shell. Most of these pieces are bought prefabricated.
Assembling the wheels
- 4 The frame, including wheels and bearings, is attached to the boot shell by rivets or by a coupling system. The frame is often assembled ahead of time. The wheels are placed in a row and attached to the frame. On inexpensive models, the boot and frame are injection molded as one unit.
- 5 Once the in-line skate has been assembled, it is boxed and delivered to stores.
In 1990, Rollerblade reported retail sales of more than $100 million and in 1991 controlled about 70% of the in-line skating market. Ultra-Wheels claims about 20% of the market. Since its heyday, however, Rollerblade has lost market share to many competitors, an indication of the widespread popularity of in-line skates. Industry analysts have predicted that the market for in-line skates could reach $1 billion in 1995, compared to $200 million in 1992. The future for the product is highly favorable and newer models that are faster, lighter, and more comfortable are being developed every year.
Where To Learn More
Powell, Mark and John Svensson. In-Line Skating. Human Kinetics Publishers, 1993.
Rappelfeld, Joel. The Complete Blader. St. Martin's Press, 1992.
Fassett, Wayne. "Blade Runners." Popular Mechanics, November 1991, p. 49.
Macnow, Glen. "New Ideas Get a Sporting Chance." Nation's Business, December 1992, pp. 62-63.
"Synergy Standouts." Sporting Goods Business, February 1994, p. 74.
i>Evelyn S. Dorman